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Evaluation of the risk for cadmium applications in photovoltaic thin film modules.

CdTe-based thin film modules are already fabricated in the United States by First Solar and in Germany by Antec Solar. These companies, and others that are quickly emerging (for example Q-cells), are constructing new production plants with an impressive rate.

So considering the cadmium issue it turns out that the problem, if exists, can only be psychological and/or political. For a complete review on this topic we suggest the reading of "Cadmium Facts and Handy Comparisons" by Ken Zweibel from the National Renewable Energy Laboratory (NREL) and by Vasilis Fthenakis from the Brookhaven National Laboratory (http://www.nrel.gov/cdte/).

Cadmium Facts and Handy Comparison

Life Cycle Analysis of Photovoltaic Systems

From www.renewable-energy-world.com :

Staying safe (Alasdair Cameron)

a. CdTe must not be confused with metallic Cadmium, since is a highly stable product, with high melting point and it is insoluble in water [1]. The temperature reached in fires in the United States, where wood is a high inflammable material, reaches a maximum of 900°C on the roof and of 1000°C underground. The melting point of CdTe is 1041°C and the evaporation starts at 1050°C. The CdS melting point is near to 1750°C. Moreover studies of the "Brookhaven National Laboratory" and of the "GSF Institute of Chemical Ecology" in Germany have indicated that at typical fire temperatures the materials in the photovoltaic modules would remain encapsulated inside the fused glass. Finally, in case of fire, many other common materials would be source of risk incomparably greater that any other emissions caused by CdTe photovoltaic systems [2].
b. A CdTe module contains very little cadmium, less than 0.1% in weight, and, for thousand square meters, less than an ordinary Ni-Cd battery. Moreover, as already mentioned, the cadmium inside the module is in an absolutely stabile form [3].

c. In the photovoltaic module the Cadmium is strongly bounded with the encapsulated Tellurium and, therefore the photovoltaic technology supplies one effective solution for the Cadmium confination.
d. Less than 3% of currently used Cadmium in U.S.A. production would be enough for large-scale manufacturing (several GW/year) of CdTe photovoltaic modules [4].
e. It is favorable to completely recycle the modules at the end of their life, which is at least 25-30 years. Moreover, due to the type of application, it is not easy for the customer to release the modules in the environment as it happens instead often in case of batteries. Module recycling is the definitive solution for any kind of environmental problem [5]
f. The Cadmium is a by-product of the extraction of other metals like zinc, lead and copper. The cadmium is therefore produced in strong excess and it gets stocked. Also supposing that the mining rubbish dumps are controlled, the transformation of Cadmium in the stable cadmium telluride and the control of the modules life cycle , with the possibility of recovery through recycling, reduces the possibility of releasing cadmium in the atmosphere very much, even supplying environmentally favorable cadmium applications (for example the reduction of the emissions greenhouse tied to the photovoltaic generation).

Finally it turns out that, paradoxically, using CdTe modules would reduce the effects of releasing cadmium in the environment. It must be considered also that 41.3% of the human exposure to Cadmium derives from the use of fertilizers, 22% from use of fossil fuel, beyond 16% from the iron production and steel and so on until arriving to a 2.5% due to the cadmium applications in finished products like the Ni-Cd batteries. CdTe photovoltaic modules would be deliver on the market much less cadmium than the batteries do.

In last 30 years 700 tons of Cd have been used from 16000 to 20000 tons of Cd the year In order to make 1GW of electricity from modules made up of CdTe are necessary that is smaller of 4% regarding the total consumption.

The CdTe melts at 1041°C and evaporates, in atmospheric pressure, at 1050°C.

In fire the glass is melting first and encapsulating the CdTe material.

Experiments made with real fires indicate that not there is release of Cd in the atmosphere:

CdTe PV modules during fires

Operation of CdTe and CIS modules

[1] Fthenakis V., Morris S., Moskowitz P., Morgan D. (1999). "Toxicity of cadmium telluride, copper indium diselenide, and copper gallium diselenide." Progress in Photovoltaics, 7, pp. 489-497. Bohland J., Smigielski K. (September 2000).
"First Solar's CdTe module manufacturing experience: environmental, health, and safety results". Proceedings of the 28th IEEE Photovoltaic Specialists Conference, Anchorage, AK.
[2] Drysdale D. (1985). "An Introduction to Fire Dynamics", pp. 329-330, Wiley, NY. Moskowitz P., Fthenakis V. (1990). "Toxic materials released from photovoltaic modules during fires; health risks", Solar Cells, 29, pp. 63-71.
[3] Anderson B. A. (2000). "Materials availability for large-scale thin film photovoltaics." Progress in Photovoltaics, 8, pp. 61-76. Zweibel K. (1997). "Reducing ES&H impacts from thin film PV." Environmental Aspects of PV Power Systems,Utrecht University, The Netherlands.
[4] Anderson B. A. (2000). Materials availability for large-scale thin film photovoltaics. Progress in Photovoltaics, 8, pp. 61-76. Cadmium Market Update Analysis and Outlook. (1995). Roskill Information Services Ltd., London, UK.
[5] Bohland J., Dapkus T., Kamm K., Smigielski K. (1998). "Photovoltaics as hazardous materials: the recycling solution." Proceedings of the 2nd IEEE World Photovoltaic Specialists Conference, pp. 716-719.
Fthenakis V. (2002). "Could CdTe PV modules pollute the environment?" Aug. 2002, Brookhaven National Laboratory,
Upton, NY 11973. www.pv.bnl.gov.